Indlela yokucubungula iprobe yesithuthi?

Ukusetyenzwa kwendlu yeprobe yesithuthi kufuna ukuchaneka, ukuqina kunye nobuhle. Oku kulandelayo kucacisiweiteknoloji yokucubungula:

Ukukhetha imathiriyeli ekrwada

Khetha imathiriyeli ekrwada efanelekileyo ngokweemfuno zokusebenza zendlu yophando. Izinto eziqhelekileyo zibandakanya iiplastiki zobunjineli, ezifana ne-ABS, i-PC, enokwakheka kakuhle, iimpawu zoomatshini kunye nokumelana nemozulu; Izinto zetsimbi, ezifana ne-aluminium alloy kunye ne-magnesium alloy, zinamandla aphezulu, ukutshatyalaliswa kobushushu obuhle kunye nokuchasana kwempembelelo.

Uyilo lokungunda kunye nokuveliswa

1. Uyilo lokubumba: Ngokwemilo, ubungakanani kunye neemfuno ezisebenzayo zeprobe yesithuthi, ukusetyenziswa kwe-CAD / CAM iteknoloji yoyilo lokubumba. Ukumisela ubume kunye neeparitha zamacandelo aphambili esikhunta, njengendawo yokwahlulahlula, inkqubo yokugalela, inkqubo yokupholisa kunye nendlela yokudiliza.

2. Ukwenziwa kwe-Mold: i-CNC machining center, izixhobo zomatshini we-EDM kunye nezinye izixhobo eziphambili zokuvelisa i-mold. Ukuchaneka kwe-machining yecandelo ngalinye le-mold ukuqinisekisa ukuba ukuchaneka kwayo kwe-dimensional, ukuchaneka kwemilo kunye noburhabaxa bomhlaba buhlangabezana neemfuno zoyilo. Kwinkqubo yokwenziwa kokubumba, isixhobo sokulinganisa ukulungelelanisa kunye nezinye izixhobo zokuvavanya zisetyenziselwa ukufumanisa nokulawula ukuchaneka kokulungiswa kwamalungu okubumba ngexesha langempela ukuqinisekisa umgangatho wokuvelisa ukubumba.

Inkqubo yokuqulunqa

1. I-injection molding (kwigobolondo leplastiki) : iplastiki ekhethiweyo ekhethiweyo yongezwa kwi-cylinder yomshini wokubumba umjovo, kwaye iplastiki eluhlaza iyancibilika ngokufudumeza. Iqhutywa sisikrufu somatshini wokubumba inaliti, iplastiki etyhidiweyo igalelwe kwigodi lokungunda elivaliweyo ngoxinzelelo oluthile kunye nesantya. Emva kokuzalisa i-cavity, igcinwe phantsi koxinzelelo oluthile ixesha lokupholisa kunye nokugqiba iplastiki kwisigxina. Emva kokuba ukupholisa kugqityiwe, i-mold ivuliwe kwaye igobolondo leplastiki elibunjiweyo likhutshiwe kwi-mold ngokusebenzisa isixhobo se-ejector.

2. Die casting molding (kwiqokobhe lesinyithi) : Isinyithi esinyibilikisiweyo sitofwa kumngxuma wokubunjwa kwe-die casting ngesixhobo sokutofa ngesantya esiphezulu kunye noxinzelelo oluphezulu. Intsimbi engamanzi iphola ngokukhawuleza kwaye iqine kumngxuma yenze ubume obunqwenelekayo beqokobhe lentsimbi. Emva kokuphosa i-diecast, i-casing yesinyithi iyakhutshwa kwi-mold nge-ejector.

Umatshini

Ukwakhiwa kwezindlu kunokufuna umatshini ongezelelweyo ukuhlangabezana nokuchaneka kunye neemfuno zendibano:

1. Ukuguqula: Isetyenziselwa ukucubungula indawo ejikelezileyo, isiphelo sobuso kunye nomngxuma wangaphakathi wegobolondo ukuphucula ukuchaneka kwayo komgangatho kunye nomgangatho ophezulu.

2. Ukucutshungulwa kokugaya: umphezulu weemilo ezahlukeneyo ezifana nenqwelomoya, inyathelo, igroove, umgodi kunye nomphezulu weqokobhe unokucutshungulwa ukuhlangabezana neemfuno zesakhiwo kunye nokusebenza kweqokobhe.

3. Ukugrumba: Imingxuma Machining iidayamitha ezahlukeneyo kwiqokobhe yokufakela izihlanganisi ezifana izikrufu, iibholiti, amandongomane, kunye namalungu angaphakathi ezifana zoluvo kunye neebhodi zesekethe.

Unyango lomphezulu

Ukuphucula ukuxhathisa umhlwa, ukuxhathisa, ubuhle kunye nokusebenza kwendawo ebiyelweyo, unyango olungaphezulu luyafuneka:

1. Ukutshiza: Ukutshiza ipeyinti yemibala eyahlukeneyo kunye neempawu ebusweni begobolondo ukwenza ifilimu yokukhusela efanayo, edlala indima yokuhlobisa, i-anti-corrosion, i-wear-resistant kunye nokushisa ukushisa.

2. I-Electroplating: ukubeka umgca wesinyithi okanye i-alloy coating phezu kwegobolondo ngendlela ye-electrochemical, efana ne-chrome plating, i-zinc plating, i-nickel plating, njl., ukuphucula ukumelana nokugqwala, ukunyanzeliswa kokugqoka, ukuqhutyelwa kombane kunye nokuhlobisa igobolondo.

3. Unyango lwe-oxidation: Yenza ifilimu eshinyeneyo ye-oxide ebusweni beqokobhe, njenge-anodizing ye-aluminium alloy, unyango lwe-bluing yentsimbi, njl.

Ukuhlolwa komgangatho

1. Ukubonwa kwembonakalo: Ngokubonakalayo okanye ngeglasi yokukhulisa, i-microscope kunye nezinye izixhobo, jonga ukuba kukho imikrwelo, amaqhuma, i-deformation, amaqamza, ukungcola, iintanda kunye nezinye iziphene kumphezulu weqokobhe, nokuba umbala, ukubengezela kunye nokuthungwa kweqokobhe kuyahlangabezana neemfuno zoyilo.

2. Ukubona ukuchaneka komgangatho: Sebenzisa i-caliper, i-micrometer, irula yobude, i-plug gauge, i-ring gauge kunye nezinye izixhobo zokulinganisa ngokubanzi, kunye nokulungelelanisa isixhobo sokulinganisa, iprojekti ye-optical, isixhobo sokulinganisa umfanekiso kunye nezinye izixhobo zokulinganisa ezichanekileyo, ukulinganisa kunye nokufumanisa imilinganiselo engundoqo yeqokobhe, kunye nokugqiba iimfuno zomgangatho wokuchaneka kunye nomgangatho ochanekileyo.

3. Uvavanyo lokusebenza: Ngokweempawu eziphathekayo kunye neemfuno zokusetyenziswa kwegobolondo, uvavanyo oluhambelanayo lwentsebenzo luyenziwa. Njengovavanyo lweepropathi zoomatshini (amandla okuqina, amandla esivuno, ubude ngexesha lekhefu, ubulukhuni, ukuqina kwempembelelo, njl.njl.), uvavanyo lokumelana nomhlwa (uvavanyo lokutshiza ityuwa, uvavanyo lobushushu obumanzi, uvavanyo lokuvezwa emoyeni, njl. umlinganiselo, umlinganiselo wokumelana ne-insulation, njl.) Umlinganiselo wamandla e-dielectric, umlinganiselo we-dielectric loss factor, njl.).

Ukupakisha kunye nokugcinwa kwezinto

Iqokobhe eliphumelele ukuhlolwa komgangatho lipakishwe ngokobukhulu bayo, imilo kunye neemfuno zothutho. Izinto ezifana neebhokisi zekhadibhodi, iingxowa zeplastiki kunye ne-bubble wrap zihlala zisetyenziselwa ukuqinisekisa ukuba igobolondo ayonakaliswa ngexesha lokuthutha kunye nokugcinwa. Iqokobhe elipakishiweyo libekwe ngobunono kwishelufu yesitora ngokwebhetshi kunye nemodeli, kwaye ukuchongwa okuhambelanayo kunye neerekhodi zenziwe ukuququzelela ulawulo kunye nokulandeleka.