Ukukhethwa kohlobo oluchanekileyo lomatshini kumatshini we-CNC we-multi-axis uphakathi kwezona zigqibo zibalulekileyo. Imisela amandla apheleleyo enkqubo, uyilo olunokwenzeka, kunye neendleko zizonke. I-3-axis vs 4-axis vs 5-axis CNC machining yingxoxo ethandwayo kwaye impendulo echanekileyo ixhomekeke kwiimfuno zeprojekthi.
Esi sikhokelo siya kujonga izinto ezisisiseko ze-multi-axis CNC machining kwaye uthelekise i-3-axis, i-4-axis, kunye ne-5-axis CNC machining ukuncedisa ekwenzeni ukhetho olufanelekileyo.
Intshayelelo kwi-3-Axis Machining
I-spindle ijikeleza ngokulandelelana ku-X, Y, kunye no-Z umkhomba-ndlela kwaye icwecwe lifuna ukulungiswa okulibamba kwinqwelomoya enye. Inketho yokusebenza kwiinqwelomoya ezininzi kunokwenzeka koomatshini banamhlanje. Kodwa zifuna ukulungiswa okukhethekileyo okuxabisa kancinci ukwenza kwaye kutye ixesha elininzi.
Kukho, nangona kunjalo, ezinye izithintelo kwinto enokuyenza i-3-axis CNCs ngokunjalo. Iimpawu ezininzi azinakwenzeka ngokwezoqoqosho, ngaphandle kwamaxabiso ahambelanayo we-3-axis CNCs, okanye ayinakwenzeka. Umzekelo, oomatshini be-3-axis abakwazi ukwenza iimpawu ezine-angle okanye nantoni na ekwinkqubo yokulungelelanisa ye-XYZ.
Ngokuchaseneyo, oomatshini be-3-axis banokudala iimpawu ezisezantsi. Nangona kunjalo, badinga iirequites ezininzi zangaphambili kunye nabasiki abakhethekileyo njenge-T-slot kunye ne-Dovetail cutters. Ukuzalisekisa ezi mfuno ngamanye amaxesha kunokunyusa amaxabiso kwaye ngamanye amaxesha kuye kube yinto esebenzayo ukukhetha isisombululo se-4-axis okanye i-5-axis ye-CNC yokugaya.
Intshayelelo kwi-4-Axis Machining
I-4-axis machining ihambele phambili ngakumbi kune-3-axis esebenza nayo. Ukongeza kokuhamba kwesixhobo sokusika kwiinqwelomoya ze-XYZ, zivumela i-workpiece ukuba ijikeleze kwi-Z-axis ngokunjalo. Ukwenza oko kuthetha ukuba i-4-axis milling inokusebenza kumacala amaninzi angama-4 ngaphandle kweemfuno ezizodwa ezifana nezixhobo ezizodwa okanye izixhobo zokusika.
Njengoko bekutshiwo ngaphambili, i-axis eyongezelelweyo kwaba matshini ibenza basebenze ngakumbi ngokwezoqoqosho kwezinye iimeko apho oomatshini be-3-axis banokuwenza umsebenzi, kodwa ngeemfuno ezizodwa. Iindleko ezongezelelweyo ezifunekayo ukwenza izixhobo ezifanelekileyo kunye nezixhobo zokusika kwi-3-axis zigqithise ukuhluka kweendleko ngokubanzi phakathi kwe-4-axis kunye ne-3-axis machines. Ngaloo ndlela babenza ukhetho olusebenzayo kwezinye iiprojekthi.
Ngaphezu koko, enye inkalo ebalulekileyo ye-4-axis milling ngumgangatho jikelele. Ekubeni aba matshini banokusebenza kumacala ama-4 ngexesha elinye, ukubeka kwakhona i-workpiece kwi-fixtures ayifuni. Ngokwenza oko kuncitshiswe amathuba empazamo yomntu kunye nokuphucula ukuchaneka ngokubanzi.
Namhlanje, kukho iindidi ezimbini ze-4-axis CNC machining; eqhubekayo kunye nesalathisi.
Ukucwangciswa okuqhubekayo kuvumela isixhobo sokusika kunye nesixhobo sokusebenza ukuba sihambe ngexesha elifanayo. Oku kuthetha ukuba umatshini unokusika izinto ngelixa ujikeleza. Ngokwenza ii-arcs ezintsonkothileyo kunye neemilo ezinjengeeheliksi ezilula kakhulu kumatshini.
Ukwenza isalathisi, kwelinye icala, kusebenza ngokwamanqanaba. Isixhobo sokusika siyayeka xa i-workpiece iqala ukujikeleza i-Z-plane. Oku kuthetha ukuba oomatshini bokuzalanisa abanalo izakhono ezifanayo kuba abakwazi ukwenza ii-arcs ezintsonkothileyo kunye neemilo. Inzuzo kuphela kukuba i-workpiece ngoku inomatshini kumacala ama-4 ahlukeneyo ngaphandle kokufuna naluphi na uhlobo olukhethekileyo oluyimfuneko kumatshini we-3-axis.
Intshayelelo kwi-5-Axis Machining
I-5-axis machining ithatha izinto inyathelo elinye ukuya phambili kwaye ivumela ukujikeleza kwiinqwelomoya ezimbini. Oku kujikeleziswa kwe-multi-axis kunye nobuchule besixhobo sokusika ukuhamba kumacala amathathu ziimpawu ezimbini ezibalulekileyo ezenza kube lula ukuba aba matshini baphathe eyona misebenzi intsonkothileyo.
Kukho iintlobo ezimbini ze-5-axis CNC machining ezikhoyo kwimarike. 3 + 2-axis machining kunye okuqhubekayo 5-axis machining. Zombini zisebenza kuzo zonke iinqwelomoya kodwa eyokuqala inemida efanayo kunye nomgaqo-siseko wokusebenza njengesalathisi se-4-axis machine.
I-3 + 2 i-axis ye-CNC yomatshini ivumela ukujikeleza ukuba kuzimele omnye komnye kodwa kunqanda ukusetyenziswa kweendiza zombini ezilungelelanisayo ngexesha elinye. Ngokuchaseneyo, ukuqhubeka kwe-5-axis machining akuzi nezithintelo ezinjalo. Ngaloo ndlela ivumela ulawulo oluphezulu kunye nokukwazi umatshini ngokufanelekileyo kwezona jiometri zinzima.
Umahluko Main Phakathi 3, 4, 5 Axis CNC Machining
Ukuqonda izinto ezintsonkothileyo kunye nezithintelo zohlobo lwe-CNC machining luyimfuneko ekuqinisekiseni eyona ndlela ilungileyo phakathi kweendleko, ixesha, kunye nomgangatho wenkqubo.
Njengoko bekutshiwo ngaphambili, iiprojekthi ezininzi ziya kuba nexabiso elithe kratya kwi-3-axis milling eyongayo ngenxa yobucukubhede obunxulumene nokulungiswa kunye neenkqubo. Ngokufanayo, ukukhetha nje i-5-axis milling kwiprojekthi nganye kuya kuhambelana nokulwa namaphela ngompu womatshini. Ayivakali isebenza kakuhle, akunjalo?
Eso sisizathu kanye sokuba kutheni kubalulekile ukuqonda umahluko ophambili phakathi kwe-3-axis, 4-axis, kunye ne-5-axis machining. Ukwenza oko kunokuqinisekisa ukuba olona hlobo lomatshini lukhethwayo kuyo nayiphi na iprojekthi ngaphandle kokuthomalalisa kwiiparamitha zomgangatho obalulekileyo.
Nazi iiyantlukwano ezi-5 eziphambili phakathi kweentlobo ze-CNC machining.
UmGaqo wokuSebenza
Umgaqo osebenzayo wabo bonke oomatshini beCNC uyafana. Isixhobo sokusika esikhokelwa yikhompyuter sijikeleza i-workpiece ukususa izinto. Ngaphaya koko, bonke oomatshini be-CNC basebenzisa iiKhowudi ze-M okanye iiKhowudi ze-G ukucacisa intshukumo yesixhobo ngokunxulumene nomsebenzi.
Umahluko ufika kwisakhono esongezelelweyo sokujikeleza malunga neenqwelomoya ezahlukeneyo. Zombini i-4-axis kunye ne-5-axis ye-CNC yokusila ivumela ukujikeleza malunga nolungelelwaniso olwahlukileyo kwaye olu mgangatho uphumela ekudalweni kweemilo ezintsonkothileyo ngokulula.
Ukuchaneka nokuchaneka
I-CNC machining iyaziwa ngokuchaneka kwayo kunye nokunyamezela okuphantsi. Nangona kunjalo, uhlobo lwe-CNC luchaphazela ukunyamezela kokugqibela kwemveliso. I-3-axis CNC, nangona ichanekile kakhulu, iya kuba namathuba amaninzi eempazamo ezingalindelekanga ngenxa yokubekwa ngokutsha okuhambelanayo kwendawo yokusebenza. Kuninzi lwezicelo, lo mda wemposiso awuhoyi. Nangona kunjalo, kwizicelo ezinovakalelo eziphathelele kwi-aerospace kunye nokusetyenziswa kwemoto, nokona phambuko kuncinci kunokubangela imiba.
Zombini i-4-axis kunye ne-5-axis CNC machining ayinayo loo mba njengoko ayifuni naluphi na ukubekwa kwakhona. Bavumela ukusika kwiinqwelomoya ezininzi kwindawo enye. Ngaphaya koko, kubalulekile ukuqaphela ukuba lo kuphela komthombo wokungafani kumgangatho we-3-axis machining ngokunjalo. Ngaphandle koku, umgangatho uwonke ngokwemigaqo yokuchaneka nokuchaneka uhlala ufana.
Usetyenziso
Kunokuba isicelo kushishino-ngokubanzi, umahluko kuhlobo CNC ngokuphathelene nobume bemveliso. Ngokomzekelo, umahluko phakathi kwe-3-axis, i-4-axis, kunye ne-5-axis yeemveliso zokugaya ziya kusekelwa kubunzima obupheleleyo boyilo kunokuba imboni ngokwayo.
Inxalenye elula yecandelo le-aerospace inokuphuhliswa kumatshini we-3-axis ngelixa into enzima kuyo nayiphi na enye icandelo inokufuna ukusetyenziswa kwe-4-axis okanye i-5-axis machine.
Iindleko
Iindleko ziphakathi komahluko ophambili phakathi kwe-3, 4, kunye ne-5-axis CNC yokugaya. Oomatshini be-3-axis ngokwendalo banoqoqosho ngakumbi ukuthenga nokugcina. Nangona kunjalo, iindleko zokuzisebenzisa zixhomekeke kwizinto ezifana nezixhobo kunye nokufumaneka kwabasebenzisi. Nangona iindleko ezenziwe kubaqhubi zihlala zifana kwimeko ye-4-axis kunye ne-5-axis oomatshini, ukulungiswa kusathatha inxalenye ebalulekileyo yeendleko.
Kwelinye icala, i-4 kunye ne-5-axis machining iphucukile ngakumbi kwaye ineempawu ezingcono. Ngoko ke, zibiza ngokwendalo. Nangona kunjalo, bazisa amandla amaninzi etafileni kwaye lukhetho olusebenzayo kwiimeko ezininzi ezizodwa. Enye yazo sele ixoxiwe ngaphambili apho uyilo olunokwenzeka ngokwethiyori ngomatshini we-3-axis luya kufuna uninzi lwezilungiso zesiko. Ngaloo ndlela ukwandisa iindleko zizonke kunye nokwenza i-4-axis okanye i-5-axis machining ibe yindlela esebenzayo ngakumbi.
Ixesha lokukhokhela
Xa kuziwa kumaxesha okukhokela ngokubanzi, oomatshini abaqhubekayo be-5-axis babonelela ngezona ziphumo zizonke. Bangakwazi ukuqhubela phambili nakwiimilo ezintsonkothileyo ngexesha elifutshane ngenxa yokunqongophala kokumisa kunye nenyathelo elinye lomatshini.
Oomatshini abaqhubekayo be-4-axis beza emva koko njengoko bevumela ukujikeleza kwi-axis enye kwaye banokusingatha iimpawu zeplani ze-angular ekuhambeni kunye.
Ekugqibeleni, oomatshini be-CNC be-3-axis banexesha elide lokukhokela kuba ukusika kwenzeka ngezigaba. Ngaphezu koko, ukulinganiselwa koomatshini be-3-axis kuthetha ukuba kuya kubakho uhlengahlengiso oluninzi lwe-workpiece, okuya kubangela ukunyuka kwamaxesha okukhokelela kuyo yonke iprojekthi.
3 Axis vs 4 Axis vs 5 Axis Milling, Yeyiphi eNgcono?
Kwimveliso, akukho nto ifana neyona ndlela ibhetele ngokupheleleyo okanye isisombululo esilinganayo. Ukhetho olufanelekileyo luxhomekeke kubugocigoci beprojekthi, uhlahlo lwabiwo-mali lulonke, ixesha, kunye neemfuno zomgangatho.
I-3-axis vs 4-axis vs 5-axis, zonke zineemfanelo zazo kunye nokungalunganga. Ngokwendalo, i-5-axis inokudala iijiyometri ezintsonkothileyo ze-3D, ngelixa i-3-axis inokukhawuleza kwaye ngokuqhubekayo ikhuphe amaqhekeza alula.
Ukushwankathela, akukho mpendulo kumbuzo wokuba yeyiphi eyona nto ingcono. Nayiphi na indlela yomatshini ehambisa ibhalansi egqibeleleyo phakathi kweendleko, ixesha, kunye neziphumo iya kuba lolona khetho lufanelekileyo kwiprojekthi ethile.
Funda ngakumbi: I-CNC Milling vs CNC Turning: Yeyiphi iLungelo lokukhetha
Qala iiProjekthi zakho ngeGuansheng's CNC Machining Services
Kuyo nayiphi na iprojekthi okanye ishishini, iqabane elifanelekileyo lokuvelisa linokuba ngumahluko phakathi kwempumelelo kunye nokusilela. Ukwenziwa kwemveliso yinxalenye ebalulekileyo yenkqubo yophuhliso lwemveliso kwaye ukhetho olufanelekileyo kweso sigaba lunokuhamba indlela ende ekwenzeni imveliso isebenze. I-Guangsheng lolona khetho lufanelekileyo lokwenziwa kwayo nayiphi na imeko ngenxa yokunyanzeliswa kwayo ekuziseni okona kulungileyo nokungaguquguqukiyo.
Ixhotyiswe ngesibonelelo se-state-of-art kunye neqela elinamava, i-Guangsheng inokusingatha zonke iintlobo ze-3-axis, i-4-axis, okanye i-5-axis-machining jobs. Ngokujonga umgangatho ongqongqo endaweni, sinokuqinisekisa ukuba iinxalenye zokugqibela zidibana nazo zonke iintlobo zokujonga umgangatho ngaphandle kokusilela.
Ngaphaya koko, yintoni eyahlula i-Guangsheng ngamaxesha ayo ahamba ngokukhawuleza kunye namaxabiso akhuphisanayo kwimarike. Ngaphezu koko, inkqubo ikwalungiselelwa ukuququzelela umthengi. Layisha ngokulula uyilo ukuze ufumane uhlalutyo olubanzi lweDFM kunye nesicatshulwa ngoko nangoko ukuze uqalise.
I-automation kunye nezisombululo ze-intanethi zizitshixo zekamva lokuvelisa kwaye i-Guangsheng iyayiqonda loo nto. Yiyo loo nto yonke into oya kuyidinga kwiziphumo ezilungileyo kukucofa nje kude.
Ukuqukumbela
Zonke i-3, i-4, kunye ne-5-axis CNCs ziyahluka kwaye uhlobo ngalunye luza namandla okanye ubuthathaka. Ukhetho olufanelekileyo, nangona kunjalo, luza kwiimfuno ezizodwa zeprojekthi kunye neemfuno zayo. Akukho khetho lufanelekileyo kwimveliso. Indlela echanekileyo kukufumana eyona ndibaniselwano ilungileyo yomgangatho, iindleko, kunye nexesha. Into ethile zontathu iindidi ze-CNC zinokunikezela ngokusekelwe kwiimfuno zeprojekthi ethile.
Ixesha lokuposa: Nov-29-2023