Inkqubo yethu yokubumba

Sasebenzisa iinkqubo yokubumbaukwenza ibhetshi encinci yamalungu omatshini aqhelekileyo. Ukuchaneka kunye nomphezulu wamalungu afikelele kwiimfuno ezilungileyo kakhulu. Iyintoni inkqubo yokubumba?

Inkqubo yokuqulunqa yindlela yokucubungula esebenzisa oomatshini bokubumba ukwenza uxinzelelo kwiibhilithi zetsimbi ukuvelisa i-deformation yeplastiki ukufumana i-forgings kunye neempawu ezithile zomatshini, iimilo kunye nobukhulu. Oku kulandelayo yintshayelelo yayo eneenkcukacha:

Ukulungiselela kwangaphambili

• Ukukhethwa kwezinto eziluhlaza: Ngokweemfuno zokusetyenziswa kunye neempawu zokusebenza kwe-forgings, khetha izinto ezifanelekileyo zetsimbi, ezifana ne-carbon steel, i-alloy steel, i-stainless steel, njl., kwaye uvavanye umgangatho wezinto eziluhlaza ukuqinisekisa ukuba zihlangabezana nemigangatho efanelekileyo kunye neemfuno.

• Ubalo olungenanto kunye nokuvala: ngokwemilo, ubungakanani kunye nomlinganiselo wokubunjwa kwezinto ezibunjiweyo kunye nezinye izinto, ubale ubunzima kunye nobukhulu obucacileyo bendawo engenanto efunekayo, uze usebenzise iindlela zokusika ukucubungula imathiriyeli ekrwada ibe yindawo efanelekileyo.

Ukwenza ukufudumeza

• Injongo yokufudumala: ukuphucula iplastiki yesinyithi, ukunciphisa ukuchasana kwe-deformation, ukwenzela ukuba kube lula ukubunjwa kwe-blank, ngelixa uphucula isakhiwo kunye neempawu zetsimbi.

• Izixhobo zokufudumeza: isithando somlilo esiqhelekileyo, isithando somlilo sombane, njl. Xa ufudumeza, kuyimfuneko ukulawula iiparitha ezifana nesantya sokufudumeza, ubushushu bokufudumala kunye nexesha lokubamba ukuthintela iziphene ezifana nokushisa kunye nokutshisa i-billet.

Inkqubo yokuqulunqa

• Ukubunjwa simahla: Ukusetyenziswa kwamandla empembelelo okanye uxinzelelo ukwenza ukuguqulwa kweplastiki kwindawo engenanto phakathi kwe-anvil iron, ngaloo ndlela kufunyanwa imilo enqwenelekayo kunye nobukhulu bokubumba. Inkqubo esisiseko yokukhwabanisa simahla ibandakanya ukuphazamiseka, ukuzoba, ukubethelwa, ukugoba njalo njalo.

• Ukubumba imodeli: indawo engenanto ifakwe kwi-defa bore eyenziwe ngaphambili, phantsi kwesenzo sesixhobo sokubumba i-die forging, i-blank icinezele ukuvelisa i-deformation yeplastiki kwaye igcwalise i-die bore, ukuze ufumane ukubunjwa okuhambelana nokumila kwe-die bore. Ukusebenza kwemveliso ye-die forging kuphezulu, ukuchaneka kwe-dimensional of forging kuphezulu, kodwa ixabiso lokufa liphezulu, kwaye lifanelekile kwimveliso yobuninzi.

Unyango lwe-post-forging

• Ukupholisa: Ngokuhambelana nemathiriyeli, imilo kunye nobukhulu bokubumba kunye nezinye izinto, khetha indlela yokupholisa efanelekileyo, njengokupholisa umoya, ukupholisa emgodini, ukupholisa eziko, njl.

• Ukushisa ukunyanga: ukucima, ukufudumeza, ukunyanzeliswa kunye nezinye iinkqubo zonyango lobushushu kwi-forgings ukuphucula isakhiwo kunye neempawu zoomatshini bokubumba, ukuphucula amandla ayo, ukuqina, ukuqina kunye nezinye izikhombisi.

• Ukucocwa komphezulu: ukusebenzisa i-sandblasting, ukudubula ukudubula kunye nezinye iindlela zokususa i-oxide, i-burr kunye nezinye iziphene kumphezulu wokubumba, ukuphucula umgangatho womhlaba wokubumba.

• Ukuhlolwa: Ukuhlolwa kwezinto ezikhutshiweyo ezifana nokuhlolwa kwenkangeleko, umlinganiselo wokuchaneka kobukhulu, uvavanyo lwepropathi ngoomatshini, njl.njl., ukuqinisekisa ukuba umgangatho wezinto ezifogiweyo uyahlangabezana nemigangatho efanelekileyo kunye neemfuno.

Emva kokuba siqonde inkqubo yokuqulunqa, ukusetyenzwa kwe-forging kuthelekiswa nezinye iinkqubo zokucwangcisa. Ziziphi iingenelo?

Xa kuthelekiswa nezinye iindlela zokusetyenzwa, ukusetyenzwa komgunyathi kuneengenelo ezininzi, ezibonakaliswa kule miba ilandelayo:

Iimpawu eziphezulu zemishini

• Ngokusebenzisa inkqubo yokubumba, intsimbi engenanto iplastiki ikhubazeke phantsi kwesenzo soxinzelelo, ingqolowa yangaphakathi ihlanjululwe, kwaye isakhiwo sefiber esiqhubekayo senziwe, ukwenzela ukuba amandla, ukuqina, amandla okukhathala kunye nezinye iimpawu zomatshini wokubumba ziphuculwe kakhulu, kwaye ziyakwazi ukumelana nemithwalo emikhulu kunye neemeko ezinzima zoxinzelelo.

Izinga eliphezulu lokusetyenziswa kwezinto

• Ukwenziwa kokwenziwa kuguquko lweplastiki yebillet yentsimbi ekwimo eqinileyo. Xa kuthelekiswa nokusika kunye nezinye iindlela, ukuhanjiswa komgca wokuhamba kwezinto kunengqiqo ngakumbi, enokunciphisa ngokufanelekileyo isibonelelo sokucubungula, ukuphucula izinga lokusetyenziswa kwezinto, kunye nokunciphisa iindleko zokuvelisa. Ngokukodwa kwizinto ezixabisekileyo, inzuzo yezoqoqosho ibaluleke kakhulu.

Ukuchaneka okuphezulu kobume kunye nobukhulu

• Inkqubo yokubumba i-Die inokwenza i-deformation yeplastiki engenanto kwi-die bore ngoyilo oluchanekileyo kunye nokuveliswa kwesikhunta, ukuze kufumaneke imilo enzima kunye nokuchaneka okuphezulu kwe-forging, ukunciphisa iinkqubo zokucutshungulwa okulandelayo, ukuphucula ukusebenza kakuhle kwemveliso kunye nokuqina komgangatho wemveliso.

Ukusebenza kwemveliso ephezulu

• Kwimeko yokuveliswa kwemveliso ngobuninzi, inzuzo yemveliso yobuchule bokubumba iyabonakala. Njengokusetyenziswa kwezixhobo zokuzenzela ngokuzenzekelayo kunye nemigca yokuvelisa, inokufezekisa ukufudumeza ngokukhawuleza, ukubumba kunye nokupholisa iibhilidi, ukuphucula kakhulu ukusebenza kwemveliso, ukuhlangabezana neemfuno zemveliso enkulu.

Uluhlu olubanzi lwesicelo

• I-Forging ingasetyenziselwa izinto ezahlukeneyo zetsimbi, ezibandakanya i-carbon steel, i-alloy steel, i-stainless steel, i-non-ferrous metals, njl., kwaye inokuvelisa iinxalenye zeemilo ezahlukeneyo kunye nobukhulu, ukusuka kwiindawo ezincinci ezichanekileyo ukuya kumacandelo amakhulu omatshini anokucutshungulwa ngokuqulunqa inkqubo.